A Guide to Dissolved Gas Analysis and Oil Sampling

Transformers play a vital role in ensuring a reliable power supply and proper maintenance is essential to their longevity and performance. In this ultimate guide to transformer maintenance, we will explore two critical techniques: dissolved gas analysis (DGA) and oil sampling. By understanding these methods and their application, you’ll be equipped to detect potential issues early on and keep your transformers in optimal condition. 

The Significance of Transformer Maintenance

Before we delve into the details of DGA and oil sampling, let’s understand why transformer maintenance is crucial. Transformers contain insulating oil that provides both cooling and electrical insulation. Over time, the oil and internal components can deteriorate, leading to malfunctions and even failures. Regular maintenance, including DGA and oil sampling, enables the detection of early warning signs, ensuring timely intervention and preventing costly breakdowns.

Demystifying Dissolved Gas Analysis (DGA)

Dissolved gas analysis (DGA) is a powerful diagnostic tool used to assess the health of transformers. It involves analyzing gases dissolved in the insulating oil, which can indicate potential faults and abnormalities. Let’s explore the key steps involved in DGA in more detail:

  1. Sample Collection: 

Dissolved gas analysis (DGA) is a powerful diagnostic tool used to assess the health of transformers. It involves analyzing gases dissolved in the insulating oil, which can indicate potential faults and abnormalities. This step is crucial as it ensures the sample collected is representative of the transformer’s condition. Here’s a more detailed breakdown of the sample collection process:


Preparation: Before approaching the transformer, ensure that you have the necessary tools and safety equipment. This may include clean sampling containers, syringes, sampling valves, gloves, and safety goggles. Also, familiarize yourself with the transformer’s design and the location of the sampling point.


  1. Cleaning the Sampling Point: The sampling point is typically located in the transformer’s oil-filled compartment or conservator tank. Before taking the sample, clean the sampling point thoroughly to remove any external contaminants. Use lint-free wipes and an appropriate cleaning solution recommended by the manufacturer.


  1. Attaching the Sampling Device: Once the sampling point is clean, attach the sampling device securely. This may involve connecting a sampling tube or syringe to the sampling valve. Ensure a tight and leak-free connection to prevent any outside air from entering the system during the sampling process.


  1. Extracting the Oil Sample: With the sampling device properly attached, carefully extract the oil sample. The volume of the sample required may vary depending on the laboratory’s specifications or industry guidelines. Follow these guidelines to ensure an adequate sample size for accurate analysis. Maintain a steady hand and avoid introducing air bubbles or contaminants into the sample.


  1. Sealing and Labeling: After collecting the oil sample, seal the sampling container securely to prevent any leakage or contamination during transportation. Label the container with essential information such as the sampling date, transformer identification, and sampling point location. Accurate labeling ensures proper identification and traceability of the sample throughout the analysis process.


Remember, proper sampling techniques are critical to ensure the integrity and representativeness of the collected oil sample. Any mishandling or contamination during the collection process can lead to inaccurate results, compromising the effectiveness of the DGA analysis.


  1. Laboratory Analysis: 

After collecting the oil sample, it is sent to a reputable laboratory for analysis. The laboratory technicians, armed with advanced equipment and expertise, examine the concentrations of different gases in the oil. They compare these concentrations against established guidelines and generate a comprehensive report. This report highlights any abnormal gas levels, providing valuable insights into potential issues within the transformer.


To better understand the results, let’s consider an example: if the laboratory report indicates elevated levels of methane and ethylene, it could suggest thermal or electrical faults within the transformer. This information prompts further investigation and appropriate maintenance actions.

Mastering Oil Sampling Techniques

In addition to DGA, regular oil sampling is an indispensable aspect of transformer maintenance. It allows for the assessment of oil conditions, identification of contaminants, and overall monitoring of the transformer’s health. Let’s explore the key steps involved in oil sampling in greater detail:


  1. Selecting the Right Sampling Point:


The sampling point refers to the location in the transformer where the oil sample is extracted. Choosing the appropriate sampling point is vital as it ensures that the collected sample reflects the overall oil quality and provides relevant information about the transformer’s health. Here are some factors to consider when selecting the sampling point:


  1.  Conservator Tank: The most common location for oil sampling is the conservator tank. The conservator tank acts as a reservoir for the transformer oil, allowing it to expand and contract with temperature variations. Sampling from this point provides a representative sample of the oil circulating between the transformer and the conservator tank.


  1. Accessibility: Select a sampling point that is easily accessible and allows for safe and convenient sample collection. Consider factors such as the distance from the ground, availability of sampling valves, and ease of maneuvering the sampling equipment.


  1. Avoiding Dead Zones: Avoid sampling from areas that may have stagnant oil or dead zones, where contaminants may accumulate or where the oil circulation is limited. Stagnant areas can provide misleading results and may not accurately reflect the overall condition of the transformer.


  1. Representative Sample: The selected sampling point should provide a representative sample of the oil throughout the transformer. Consider the oil circulation patterns, flow paths, and the location’s proximity to critical components such as windings or insulation. Aim for a location that allows for a representative sample of the oil from different parts of the transformer.


It’s important to consult the transformer manufacturer’s guidelines or recommendations when determining the appropriate sampling point. They may provide specific instructions or preferred locations for oil sampling based on the transformer’s design and construction.


  1. Laboratory Testing:


Once the oil sample is collected, it is sent to a reputable laboratory for comprehensive testing. The laboratory technicians analyze various factors, such as acidity, moisture content, and the presence of contaminants, to assess the oil’s condition. Here’s an example to illustrate the importance of laboratory testing:


Let’s say the laboratory report indicates an increased acidity level in the oil sample. This could indicate the presence of corrosive by-products that have the potential to degrade the insulation. Armed with this knowledge, you can take proactive measures to address the issue, such as performing a thorough cleaning of the transformer and implementing appropriate maintenance techniques.

Interpreting the Results

Once you receive the laboratory report for both DGA and oil sampling, understanding and interpreting the results become crucial for effective transformer maintenance. Here are a few examples of what the results may indicate:

  1. Analyzing Dissolved Gas Analysis (DGA) Results:

Dissolved gas analysis provides crucial information about the types and concentrations of gases present in the transformer oil. By understanding what these gases indicate, you can pinpoint potential issues within the transformer. Here are a few examples:


  • Elevated levels of specific gases: 

If the report shows increased levels of gases such as methane, ethylene, or acetylene, it could be a sign of thermal or electrical faults. For instance, high methane levels could indicate overheating, while elevated ethylene levels might suggest partial discharges or arcing. Identifying these gases allows you to investigate the root causes and address the faults promptly.


  • Gas ratios and key gases: 

DGA also considers the ratios of different gases and the presence of specific key gases. For example, the presence of significant amounts of carbon monoxide (CO) and carbon dioxide (CO2) may indicate cellulose degradation, while hydrogen (H2) and ethylene (C2H4) can suggest active faults. Understanding these gas ratios and key gases provides insights into the severity and nature of potential issues.


  1. Interpreting Oil Sampling Results:

Oil sampling provides valuable information about the physical and chemical properties of the transformer oil, aiding in the assessment of its condition and the overall health of the transformer. Here are some key aspects to consider when interpreting oil sampling results:


  • Acidity and moisture content: 

Increased acidity and moisture levels in the oil might indicate the presence of contaminants or water ingress. These conditions can lead to accelerated insulation degradation and reduced transformer performance. Addressing the sources of acidity and moisture is crucial to maintain the oil’s dielectric strength and prevent further damage.


  • Contaminants and particles: 

Oil samples are also examined for the presence of contaminants, such as dirt, sludge, or metals. Excessive levels of contaminants can impede the oil’s cooling and insulating properties, leading to increased stress on the transformer components. Identifying and removing these contaminants through proper filtration and purification processes is vital for the transformer’s long-term reliability.


  • Oil breakdown products: 

The breakdown of transformer oil over time can result in the formation of by-products, such as acids, aldehydes, or varnishes. The presence of these breakdown products can indicate insulation degradation or aging of the transformer. Monitoring their levels helps assess the need for preventive maintenance actions, such as oil regeneration or replacement.


Understanding the significance of various parameters in the oil sampling report and comparing them with recommended limits will guide you in making informed decisions about maintenance strategies and necessary repairs.


By analyzing the results of both DGA and oil sampling, you can identify potential issues, assess their severity, and determine the appropriate course of action. Early detection and timely intervention can prevent transformer failures, minimize downtime, and extend the transformer’s operational lifespan.

Expert Tips for Transformer Maintenance

To enhance your transformer maintenance skills, consider the following expert tips:

  1. Establish Baseline Data:

Create a record of baseline data by regularly monitoring and documenting the transformer’s normal operating conditions. This data will serve as a reference point for future analyses, allowing you to identify deviations and potential problems more effectively.


  1. Follow Manufacturer Guidelines:

Always adhere to the manufacturer’s recommended maintenance procedures and schedules. They are designed to optimize the transformer’s performance and ensure its longevity. Consult the manufacturer’s documentation or reach out to their support team for any specific guidelines.


  1. Maintain Comprehensive Documentation:

Maintain detailed records of all maintenance activities, including DGA and oil sampling results, repairs, and inspections. Proper documentation facilitates historical analysis, trend identification, and informed decision-making for future maintenance strategies.


  1. Seek Professional Assistance:

If you are uncertain about performing DGA or oil sampling yourself, or if you encounter complex issues, do not hesitate to seek assistance from qualified professionals. Their expertise and specialized equipment can ensure accurate testing and interpretation of results, leading to appropriate maintenance actions.


Congratulations, you have now acquired a comprehensive understanding of transformer maintenance, with a focus on dissolved gas analysis and oil sampling. By implementing these techniques, you can detect potential issues early, mitigate risks, and ensure the optimal performance and longevity of your transformers. Always follow manufacturer guidelines, maintain comprehensive documentation, and seek professional assistance when needed. With your newfound knowledge and practical examples, you are well on your way to becoming a proficient transformer maintenance pro. 


Looking for World Class Testing and Analysis Service?

Related Posts

Innovation Intersection: How Oil Condition Monitoring Meets Electric Driveline Fluid Testing
Discover the synergy of oil condition monitoring and electric driveline fluid testing at the Innovation Intersection. Learn about cutting-edge techniques and benefits.
Decoding the Science of Lubricant Testing: The Road to Engine Awesomeness
Explore the intricate world of lubricant testing, uncovering its science, methods, and impact on engine performance. Embark on the road to automotive brilliance.
About Us
Verity Labs is an independent privately-owned quality control testing laboratory providing world-class testing and analysis services
Contact Us